Corrosion Protection of Steel Bridges and Structures


Quiz Questions

1. Corrosion can threaten the long-term function and integrity of a steel bridge. Structural steel will corrode if left unprotected or inadequately protected from the natural environment. It is a ___________ that generally takes several years to develop deterioration significant enough to cause concern.
time based process
not a time based process
2. Which one below shows performance of corrosion protection systems on a bridge
The quality of application of protective coating systems, including particularly, the quality of surface preparation prior to coating application,
Expected damage or deterioration the coating expects to receive during service,
The severity of the general exposure of the macro-environment, and
The severity of localized micro-environments within the bridge that is a function of bridge detailing discussed later in the volume.
All of the above
3. Which one of the following corrosion mitigation strategies have risen in popularity for use with steel bridges
corrosion-resistant steel
zinc-rich primer paint systems
hot-dip galvanizing
thermal spray metalizing
All of the above
4. For several decades, the predominant protective coating system used for bridge steel was several coats of lead-containing alkyd paint. This system was inexpensive, easy to apply, and provided reasonable corrosion protection as long as periodic maintenance painting was performed.
True
False
5. The majority of state highway departments currently specify the use of some type of zinc-rich primer based coating system and this has now been the case for many years. Zinc-rich coatings are typically either two or three coats of paint with the primer coat having a heavy loading of zinc pigment to provide cathodic protection.
True
False
6. Figure 3 shows:
The aerial view of a parking structure with metal roofings
Testing of various generically similar paint systems shows wide variations in performance.
7. Metalizing is a term used to describe the process of thermal spraying a metal coating onto a substrate like steel. The thermal spray industry is mature and can be highly technical for some applications. However, metalizing as presently applied to the corrosion protection of bridge steel is straightforward.
True
False
8. Figure 6 illustrates
Staples used for a staple gun
Stages of the hot-dip galvanizing process
9. Figure 15 is an example of Deterioration of bearing area beneath a leaking joint with only single-coat inorganic zinc-rich paint.
True
False
10. Figure 16 shows
The corroded panels inside an industrial HVAC chilling unit.
Steel directly beneath transverse expansion joints that have leaked corrosive runoff from the deck.
11. Certain areas of the steel structure below the roadway surface will see the majority of drainage and runoff from the deck above. These areas will have a higher time of wetness than the rest of the steel structure. They will also receive an increased level of dirt and debris from the roadway. This is critical in areas that receive significant amounts of deicing salt. These areas will often have ________ corrosion rate relative to the rest of the bridge.
A much higher
A much lower
12. Figure 22 is an example of :
Crude oil spillage from a refinery cooling tower
Clogged drain leaking water onto superstructure
13. Figure 26 shows: Accelerated corrosion on the inbound fascia girder of a grade separate structure, particularly over the right travel lane.
True
False
14. In Figure 27 and figure 28 The lower portions of flanged structures corrode early due to ___________ of wetness for these parts relative to the rest of the bridge, because they are likely horizontal and can pond water. The higher time of wetness is also caused by preferential condensation on the lower portions of a steel element. While not a recommendation of this handbook, an ideal solution would be to curve the lower flange such that water could not pond on it.
Lower time
Higher time
15. The inherent corrosivity of many natural environments and the highly corrosive nature of deicing salts applied to highways over much of the U.S. create challenging conditions for the long-term maintenance-free function of a bridge. Corrosion can be a considerable risk to a steel bridge, however, designers have many corrosion protection options at their disposal to mitigate that risk.
True
False